 |
 |
 |
 |
 |
Gloveboxes : Applications : Thin Film : Compact Evaporator
PureLab Glovebox Compact Evaporator
The PureLab Series of Compact Evaporator Systems is an ideal
solution for thin film deposition research on an economical
budget. Advanced deposition rate control in a compact package
distinguishes these systems from the competition.
The deposition controller system allows users to produce more
reliable and accurate multi-layer depositions than with a
manually controlled process.
The Compact Thermal Evaporator is integrated seamlessly into
the base of the Glove Box System. These systems can include
bell jar vacuum chambers with mechanical hoists. They can also
come equipped with clam shell style lids for easy operator
access.
Compact turbo pumping backed by a dry diaphragm pump
provides a vacuum base pressure less than 9.0E-07 Torr. A
display control unit enables auto pump down and venting system
operations.
The PureLab Compact Thermal Evaporator separates itself from
the competition by including recipe based depositions with
automated pumping sequences in a small and economical
package.
Available System Features
Consuming a floor plan footprint of approximately 2 feet wide
and 3 feet deep with an overall height of less than 5 feet the
Compact Series fits perfectly within the foot print of a 2 Glove
PureLab Glove Box.
The Compact Thermal Evaporator can be used in the following
applications; as a thermal evaporator, sputtering system or
electron beam evaporator. The following information details the
system available features common to each deposition type.
- Ø10" x 17"H Lift-Off Vacuum Chamber
- Single Unit 19" Electrical Rack Frame Enclosure
- Turbo Molecular Drag Pumping Package
- 1.4 cfm Dry Diaphragm Mechanical Backing Pump
- Compact Full Range Pirani / Cold Cathode Vacuum Gauge
- Deposition Controller Unit
- Single Quartz Crystal Rate Sensor
- Substrate Stage Fixturing
- Source Configuration
Compact Evaporator Series Process Configuration Options
The PureLab Compact Thermal Evaporator design provides you
with an economical product while maintaining the flexibility to
configure a unique solution with several available options to
meet the needs of your research application.
- Co-Deposition Process Control Upgrade: Includes a water
cooled high current common electrical feed through, an
additional power controller. Co-Deposition controller and an
additional quartz crystal rate sensor. This ability to
cooperatively evaporate and accurately control two thin film
material layers simultaneously.
- 2-Port Glove Box Integration Upgrade: Includes an
integration style vacuum chamber, a counterbalance chamber
hoist with a guide rail motion system and a 2-port glove box
with a single column gas purification system, an auto purge
valve and solid state O2 and H2O analyzers. Optional 6" and
15" antechamber may be configured as necessary depending
on the application.
- Process Automated Substrate Shutter Assembly Option:
Is pneumatically controlled by an output signal from the
deposition controller, and will block thin film material vapor on
substrate sizes up to 100 mm in diameter.
- Substrate Mask Support Plate Option: Includes an
Aluminum clamp ring to support shadow mask pattern sheets,
and is easily interchanged on the substrate holder to produce
complete devices in a single PureLab Compact Thermal
Evaporator
Resistive Thermal Evaporation
Designed for research and development involving organic materials science, organic light emitting diode
technology, and flexible OLED display barrier coatings. Research fields include organic light emitting
diodes (OLED), flat panel displays, solar panels, photovoltaics, nanotechnology, materials science, thin
film battery metallization and much more.
Electron Beam Evaporation
For research and development involving high vacuum evaporation of pure metallic elements in addition to
numerous alloys and compounds. Thin film research applications making use of electron beam
evaporation technology include medical, metallurgical, telecommunication, micro electronics, optical
coating, nanotechnology and the semiconductor industry.
Magnetron Sputter Deposition
Research and development involving photovoltaic and optoelectronic materials and devices. Our
magnetron sputtering system may be easily adapted for a variety of leading edge research fields
including organic light emitting diodes (OLED), flat panel displays, solar panels, photovoltaics,
nanotechnology, materials science and much more.
OPTIONS
| Special Substrate Holders and Mask Holders |
We have capabilities in stencil mask fabrication,
mask changers, etc. Contact factory for additional information and design constraints.
- Substrate heat
- Glow discharge or plasma cleaning
|
| Spin Coaters |
- User-friendly touch screen interface and display
- 700 process programs
- 20 steps per program (upgradable with software option)
- 0.1-second resolution for step times (0 to 999.9 sec/step)
- Spin speed: 0 to 6,000 rpm
- Spin speed acceleration
- 0 to 30,000 rpm/sec unloaded
- 0 to 23,000 rpm/sec for a 200 mm substrate
- 0 to 3,000 rpm/sec for a 6" x 6" x .250" photomask recessed chuck
|
| Precision |
| Spin speed repeatability: |
< 0.2 rpm |
| Spin speed resolution: |
< 0.2 rpm |
| Substrate sizes: |
< 1 cm to 200 mm round / 6" x 6" square |
| Reliability |
- Indirect drive system protects the spin motor from accidental contact with process chemicals and solvents
- Vacuum and lid interlock standard
|
| Bowl Design |
- Stainless steel construction
- ETFE-coated spin bowl option for material compatibility
- Optional polyethylene liners available
- Optional polyethylene/Teflon splash ring
- Closed and optional open lid designs for process flexibility
- Drain and exhaust ports located in the bottom of the bowl
|
| Hot Plates |
 |
| Operation |
Manual Load |
| Process Control |
Program |
| Temperature Resolution |
1ºC |
| Temperature range |
50-600ºC |
| Substrate Size |
6" |
Cold Plates - Contact Innovative technology, Inc for more information
| UV Cleaning |
UV ozone cleaning system that will not damage delicate electronic devices. This easy to operate system uses a unique combination of ultraviolet radiation, ozone, and heat to gently, yet effectively, remove organic materials from a variety of substrates, including: silicon, gallium arsenide, sapphire, metals, ceramics, quartz and glass. The versatile UV-1 is well-suited for a variety of applications such as substrate cleaning, photoresist descumming, improving wettability, and UV curing. By operating at atmospheric pressure, the UV-1 eliminates the need for a cumbersome, high maintenance, vacuum system. This system is specifically designed to be used in a inert Glove Box application.
|
| Desktop Dispensing Robots |
Model I&J4100-LF is a compact Cartesian robot featuring all
the programming functions and the same memory capacity of the larger I&J7000 industrial
robots. The I&J4100-LF is an ideal bench robot for automated dispensing when cost and bench
space are important considerations. The dispensing robot has a working area 7.87 x 5.9
(200mm x 150mm) and can accept dispensing valves and syringes with tooling loads of 3Kg
and 1Kg.
|
| Features |
- Dispensing area of 7.87 x 5.9 (200mm x 150mm)
- Repeatability 0.01mm for precision dispensing
- No computer skills required
- 100 programs, 4000 points per program
- Continuous path motion for accurate XYZ dispensing
- Interpolates lines or arcs for three-dimensional dispensing
- Teach Pendant and PC programming.
|
| Models (110V/220V CE) |
|
I&J4100-LF 3-Axis Dispensing Robot
|
| I&J4100-LF desktop robot specifications |
| XYZ Robot Working Area/ mm: |
200 / 150 / 50 |
| Load Worktable/Tool: |
3kg / 1kg |
| Speed PTP XY& Z (mm/sec): |
500 / 250 |
| Repeatability: |
+/- 0.04mm/ Axis |
| Resolution: |
0.02mm/Axis |
| Data Memory: |
100 programs 4000 points/program |
UV Press - Contact Innovative technology, Inc for more information
Ink Jet - Contact Innovative technology, Inc for more information
Robots - Contact Innovative technology, Inc for more information
| Ovens / Furnaces |
Innovative Technology, Inc provides both custom and standard integrated vacuum process Ovens and Furnaces ranging up to 1200 degrees Celsius. Below are some photographs of various configurations that are available. All Innovative Technology, Inc Process Ovens and Furnaces are fitted with the latest in temperature, cycle time controls as well as safety parameters allowing for your operators to work in a safe environment. Pressure and temperature performance, constant chamber temperature and vacuum level are made possible by means of a doors seal made from a latest in gasket technology resulting in a hermetically sealed Glove Box and Process Oven integration.
|
| Specifications - SalvisLab Vacucenter VC20 VC50 |
| Useable volume: |
(l) 20 50 |
| Max. Temperature (ºC): |
200 200 |
| Outside dimensions (WxHxD): |
mm 545x375x425 645x475x525 |
| Inside dimensions (wxhxd): |
mm 250x250x320 350x350x420 |
| Weight (kg): |
34 56 |
| Shelves (standard/max.): |
1/3 1/5 |
| Shelf load max. (kg): |
20 20 |
| Voltage: |
±10% (V) 230/115 230/115 |
| Temperature variation at 100ºC: |
(±ºC) 1.7 1.7 |
| Temperature fluctuation at 100ºC: |
(±ºC) 0.2 0.2 |
| Microprocessor: |
PID controller |
| Alphanumeric LCD display: |
illuminated |
| Programming: |
Programs x steps 50 x 15 50 x 15 Temperature, time, gradient |
| Timer (h): |
999 999 |
| RS232/RS422 interface: |
optional |
| Digital vacuum indication or control: |
optional |
| Vacuum pump: |
optional |
| Safety class: |
3.1 |
 |
 |
Innovative Technology, Inc.
One Industrial Way
Amesbury, Massachusetts
Phone: (978) 462-4415
Fax: (978) 462-3338
Online:
|
MIT
University of Toronto
University of Newcastle – Australia
Cypress University
Cornell University
Dayton University
General Motors
More Clients »
|
|
 |